BHP's Port LincolnOperations


Welcome to my feeble attempt to pay tribute to theBHP Tramway that ran from Proper Bay to Coffin Bay on the lower endof Eyre Peninsula South Australia.

This line was built to haul lime-sand from a mineat Coffin Bay to a Port at Proper Bay, near Port Lincoln. Thelime-sand was used as a flux in BHP's blast furnaces.

Following extensive surveying, the Coffins minewas estimated to be 500 million tonnes. At the rate of two trains aday, five days a week, about 632,000 tonnes per annum were expectedto be moved.

The entire project cost $7 million and wasofficially opened to traffic in 1966. Using a figure of $1.6mil perkm, the line alone today would cost about $62 million tobuild.

The line was constructed to heavy haul standards,107lb rail on (WA Jarrah) timber sleepers, through base plates,welded into 270ft lengths. This was, at the time, one of the few usesin Australia of such heavy rail, outside of the North-West Iron OreLines.

Over 100,000 tonnes of ballast was used in theline. A 25 ton axle load applied and the ruling grade against loadedtrains was 1:150. This meant substantial earthworks. About 1.5million cubic yards of earth was moved. Despite the volume ofearthworks, several sections of the line were prone to water logging,and one section in a cutting was plagued with slips.

Even during the construction of the line, problemswere encountered with slips and settlement. The operations' openingwas delayed because extra packing and tamping was required to bringthe line up to standard. The final quality in this work remainedevident through to the end of the line.

Wagons held 76 tons of sand for a total mass of100 tonnes, and in the early days two trains a day hauled by one G12pulling 1600 tonnes provided a daily service. At the time of theirconstruction (by Commonwealth Engineering, Bassendean WA) the loadedmass of wagons were amongst the heaviest in Australia (100t or 25taxle load) and the line was only beaten by the North West lines forits carrying capacity. 31 were built all with rotatingcouplers.

A wharf was constructed at Proper Bay, and couldhandle ships of 21,000 tonnes. The site covered 370 acres, with themain sand bin holding 30,000 tonnes of sand. Loading was done at arate of 2,000t per hour.

A workshop was built at Coffin Bay to service themines equipment of Scammel trucks and bucket.

Construction was undertaken by HoldingBrothers.

Three large silos, each holding 1000t stored andloaded sand. These were still in position when the line was pulledup.

Two locomotives were built specifically for theline, DE08 and DE09 (though DE09 never made it). Both were fittedwith Farr Dynavane filtering systems to remove sand from the intakeair. These options remained on the locomotives throughout theirservice on the Whyalla Tramway. These locomotives were "G-12" seriesunits running on BO-BO bogies.

Employment peaked at 14 full timers at the heightof the operation.

The operation was cut back in 1975 after BHPbackloaded limestone from Japan. There are stories that Coffins sandperformed poorly, but a more reliable version suggests that the Japsdid a deal. (we buy your ore, you buy our limestone!). Given that thereason BHP built the operation was to get the high grade sand, Iwould go with the Jap theory. One reference suggests thealternatively sourced limestone was "better valuematerial".

Four employees maintained the operation in thefinal years. These included Ron Dunn as Operations Manager, Andy Page(Driver), George Wiseman (electrician) and Ray Lockwood (Coffin BayShovel Driver/Caretaker).

For a short period in 1985 and 1986, the wharf wascontracted to load fertiliser. This contract came to an abrupt endwhen BHP were advised that they would be taxed as the site was aprivate wharf, licenced for one commodity only!

In its final years, the tramway ran an "as needed"service to provide one to two ships per annum of sand to BHAS PortPire. I believe the last trains were run in 1989.

Storms that year badly damaged the out loader atProper Bay, and Vandalism at Coffins substantially increased thecosts necessary to reopen the operation. Coastal shipping sizes hadalso grown, making it harder to get smaller ships that the wharfcould handle.

The locomotive left in 1993, although there wastalk an DH would go to Port Lincoln to operate an infrequent service, possibly only to keep bearings and brakes on the rolling stock operational.

The heavy gantry, located over the fan leading into the workshops, was removed in a three month period starting July 25, 2995.

The final BHP employee, Andy Page, also thedriver, was retrenched in January 2000. The tramway, and Proper BayDepot was sold to Dean Lukin.

The last of the tramway was yanked up in May 2001.The rail iron was bought by Genessee and Wyoming Australiaand has been installed, on steel sleepers, on the section between Cummins and Port Lincoln. This is expected to improve the operational capacity and viability of the railway for Hematite ore to be carried from Lock. Part of this proposal included rehabilitation of the BHP wharf area (see Eyre Peninsula Tribune). However, this proposal is uncertain, as mining companies are contemplating a new port at Sheep Hill, possibly connected to a standard gauge line on a more direct route (see Sadvertiser).

During the reconstruction of the narrow gauge railway, it was reported that much of the rail from the tramway suffered porosity and quality problems.

On Monday August 13, 2001, the Advertiser carrieda tender for the removal of 15000-20000cum of ballast from thecorridor.

Late in August 2001, The Advertiser ran a spreaddiscussing what Dean Lukin was proposing for the site. As well as thehousing estate, there is talk that the wharf will be re-developed forfishing vessels.

In a 2002 edition of "Track and Signal", thecompany awarded the contract to remove the tramway had for sale theremaining 27 hoppers and the rotary tipper that was at ProperBay.When I last spoke with Andy in 2000, he was dubious as to theircondition. They sat in the open in a windswept area that carried saltladen air. Without the tipper from Port Lincoln they would be as goodas useless, and technology has progressed beyond turning wagons over.

Following the closure of the operaitons, two B-Doubles a day were used to cart sand to Whyalla for a short period. A haul road was constructed bypassing the main road to Coffin Bay. This haulage has now ceased.

Locomotives

DE01

Issued new to Whyalla 1956

Transferred onto standard gauge and to PortLincoln arriving August 1968.

Returned to Whyalla 1975

Rebuilt MK 1994

DE02

New to Whyalla 1956

To Port Lincoln 1968 (July)

Returned to Whyalla 1993

Last DE in original condition, and probably thelast G-8 in original condition.

The (hulk of the) locomotive was transferred toAdelaide (Islington Workshops) May 2003 when Morrison-Knudsen shuttheir Whyalla operations.

DE02 was rebuilt at Islington Workshops and renumbered T414. She is owned by Specialised Container Transport and works out of their Parkes (NSW) Depot.

(Notes - DE01 and DE02 were GM G8 Serieslocomotives (all of the other DE's owned by BHP were G12's) - theywere bought for use in the mines, running wagons between benches. TheSA Government changed mining laws that limited the bench heights inthe mines, making it no longer feasible for the mine railways tocontinue.

When DE's 01 and 02 were purchased, they lackedMultiple Unit facilities. These were fitted to the locos prior totheir transfer to Port Lincoln)

DE08

Issued new to Whyalla and after a short run-insent to Port Lincoln. Built specifically for the tramway at PortLincoln, with special air filtration systems.

Arrived January 12, 1966 working constructiontrains.

Returned to Whyalla 8 November 1968

Cannibalized in 1984

Rebuilt by MK 1994 with a GM645 series motor andreissued to Traffic

Written off following collision at the 106km inApril 2002

DE09

Built for Port Lincoln but never ranthere.

Rebuilt by MK 1994 with a GM645 seriesmotor.

Written off following collision at the 106km inApril 2002

Photos

Operations:

Line Removal :

On the Line

In 1999, I managed to get permission to run on this railway, with my section car. Heres the links to those videos:


References

Port Lincoln Times - 29 July 1965

Railway Transportation, August 1965 July 1967

Dave Griffiths Centenary of BHP Tramways (PDSRM 1985)

Authors own recollections, Comments from former BHP employees,Port Lincoln Times (various) Adelaide Advertiser (Various)

Track and Signal Magazine, Various posts Aus.rail, and theCoastiesGroup.

Comments GWA staff Port Lincoln.

The Advertiser, and EP tribune


Link to "My" Hopper ex BHP

BHP's Nevada Operations

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 Updated December 30, 2011

All Photos © Nic Doncaster 2001

Videos © Nic Doncaster 2006